Zenith VE series slewing drive, commonly known as vertical enveloping slewing drive, is dedicated for solar tracker brackets. It features compact structure, high torque transmission, precise rotation control, low backlash and self-locking capability. Normally driven by DC or AC motors, it serves as a reliable option for solar trackers and greatly boosts power generation efficiency.
The VE series slewing drive adopts a frame-style base and double skeleton oil seal design to minimize maintenance frequency. Customized VE models can be mounted directly onto customers’ tracking systems, effectively lowering total system cost, shortening installation time and improving operational efficiency. It delivers high tracking accuracy and excellent wind load resistance. Its professional design guarantees a service life of over 25 years.
Features of VE Series Slewing Drive:
● Multiple output flange options: square, hexagonal, octagonal or round;
● Fully enclosed housing with skeleton oil seals, maximum protection class up to IP65;
● Special surface treatment, corrosion resistance class C4;
● Equipped with mechanical limit stops to protect the solar tracking system under extreme weather;
● Customizable mounting dimensions and input interfaces;
● Available for driving by DC motors, AC motors or mechanical transmission.
What is a VE Slew Drive?
A VE (Vertical-Enveloping) Slew Drive, often referred to as a vertical-mounted slew drive, is a specialized type of slewing mechanism designed for high torque transmission and precise rotation control. Unlike horizontal drives, the VE series is engineered to be mounted vertically, consisting of a vertical shaft with an attached enveloping worm gear, a slewing ring bearing with internal or external gearing, and a mating pinion. Its unique structure allows it to manage both axial and radial loads simultaneously in a space-saving configuration.
Key Features of a VE Slew Drive
The VE series is defined by several performance-critical features:
High Torque Transmission: VE Slew Drives deliver massive torque output, enabling the efficient and controlled rotation of heavy industrial loads.
Compact Design: The vertical arrangement of the worm gear mechanism allows for a significantly smaller footprint, making it ideal for applications with limited mounting space.
Precision Rotation Control: These drives offer exact positioning accuracy, which is essential for applications where rotational precision is a non-negotiable requirement.
Low Backlash: The enveloping design ensures multiple gear teeth are engaged at once, leading to smoother operation, fewer vibrations, and a longer equipment lifespan.
Self-locking Capability: With high gear reduction ratios, these drives often feature self-locking properties, which enhance safety by preventing the load from rotating uncontrollably when power is not applied.
How Does a VE Slew Drive Work?
The mechanism operates on the principle of worm gear reduction. A vertical input (the worm shaft) drives the slewing ring. The "Enveloping" aspect is key: the worm is hourglass-shaped to "wrap" around the teeth of the slewing ring. This contact geometry means more teeth are sharing the load compared to standard drives. As the motor turns the worm, it translates rotational force into high-torque movement of the slewing ring, while the vertical orientation allows the drive to integrate seamlessly into pivots or vertical support structures.
Applications of VE Slew Drives
VE Slew Drives are utilized across a wide range of mission-critical industries:
Solar Trackers: Essential for single-axis and dual-axis systems, optimizing energy collection by allowing panels or mirrors to follow the sun’s path with high precision.
Cranes: Providing controlled rotation and stability for heavy lifting in mobile or stationary crane systems.
Wind Turbines: Integrated into yaw and pitch control systems to ensure optimal orientation against wind forces while protecting internal components.
Excavators and Heavy Machinery: Delivering robust rotation control for tunnel boring machines, drilling rigs, and earth-moving equipment.
Robotics and Automation: Used where high torque and exact movements are required for heavy-duty automated arms and platforms.
How to Install and Maintain a VE Slew Drive?
Installation:
Surface Flatness: Ensure the mounting surface is clean and meets the required flatness specifications to avoid housing distortion.
Bolt Torque: Use high-strength bolts and tighten them in a cross-wise "star" pattern. Always refer to the manufacturer’s torque chart to ensure a secure fit.
Alignment: Proper alignment of the drive with the motor or hydraulic interface is critical to prevent premature seal failure.
Maintenance:
Regular Lubrication: Apply high-quality extreme-pressure grease through the grease nipples at scheduled intervals (typically every 200–500 operating hours).
Bolt Inspection: Periodically check the tightness of mounting bolts, especially in high-vibration environments.
Seal Integrity: Inspect the seals for wear or damage to prevent contaminants like dust or moisture from entering the gear assembly.
Price of a VE Slew Drive
The cost of a VE Slew Drive can vary significantly depending on factors like size, load capacity, torque transmission capabilities, material, and manufacturer. Generally, prices can range from a few hundred to several thousand dollars.
To get the most accurate and up-to-date pricing for specific VE Slew Drive models, it is recommended to consult with manufacturers or distributors who can provide quotes based on your application requirements and specifications.
Supplier of VE Slew Drive: ZENITH-DRIVE
ZENITH-DRIVE is a professional manufacturer of VE Slew Drive and we can design and manufacture slew ring bearings, precision bearings, slew drives and custom bearings for construction, engineering, mining, marine, chemical, military, wind turbine, medical equipment, and many other industries.
By virtue of expertise team, advanced manufacturing technologies and strict quality management system, ZENITH-DRIVE takes the lead in the R&D of slewing bearings, which are designed with reasonable construction, light weight, good load carrying capacity and high versatility. The bearings'diameters range from 200 to 10000mm and the accuracy covers P0, P6 and P5 class. Now, we can manufacture CCS, ABS, BV, GL and other certified bearings.
| Slewing Drive Performance Data | |||||
|---|---|---|---|---|---|
| Model No. | VE05 | VE07 | VE08 | VE09 | VE10 |
| Worm Gear Ratio | 52:1 | 60:1 | 50:1 | 61:1 | 83:1 |
| Tracking Precision | ≤0.2° | ≤0.2° | ≤0.2° | ≤0.2° | ≤0.2° |
| Rated Output Speed | 0.025RPM | 0.025RPM | 0.03RPM | 0.025RPM | 0.024RPM |
| Rated Output Torque | 3.64KN.M | 5.25KN.M | 7.5KN.M | 6.4KN.M | 8.7KN.M |
| Max. Output Torque | 5.46KN.M | 7.35KN.M | 12KN.M | 10.67KN.M | 14.5N.M |
| Holding Torque | 15KN.M | 36KN.M | 55KN.M | 60KN.M | 70KN.M |
| Corrosion-proof Grade | C4 | C4 | C4 | C4 | C4 |
| IP Class | IP65 | IP65 | IP65 | IP65 | IP65 |
| Temperature | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ |
| Reducer Motor Performance Data | |||||
| Motor Type | 24V/200/1.3R | 24V/250/1.5R | 24V/420/1.5R | 24V/300/1.5R | 24V/300/2R |
| Rated Voltage | 24VDC | 24VDC | 24VDC | 24VDC | 24VDC |
| Rated Current | ≤3.5A | ≤5A | ≤6A | ≤6.5A | ≤7A |
| Rated Torque | 200N.M | 250N.M | 420N.M | 300N.M | 300N.M |
| IP Class | IP65 | IP65 | IP65 | IP65 | IP65 |
| Temperature | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ | -30⁓80℃ |